JSM - Machine Shop Maintenance Controls

Job Summary

The Controls & Electrical Maintenance Engineer is responsible for troubleshooting, maintaining, improving, and supporting electrical, controls, CNC, PLC, and automation systems within a manufacturing environment. The role focuses on ensuring equipment reliability, minimizing downtime, driving continuous improvement initiatives, and supporting manufacturing operations through advanced electrical and automation expertise. The position serves as a technical resource, providing leadership and guidance to maintenance teams while ensuring compliance with safety, quality, and operational standards.

Key Responsibilities Health, Safety & Environmental (HSE)

• Comply with all HSE policies, procedures, and regulatory requirements.
• Identify, report, and mitigate electrical, mechanical, hydraulic, and pneumatic safety hazards.
• Promote a strong safety culture through the use of PPE, safety procedures, and risk assessments.
• Support safe operation of CNC machines, automated systems, rotating equipment, and industrial machinery.
• Participate in safety training, audits, and continuous improvement initiatives.

Electrical Maintenance & Equipment Support

• Perform advanced troubleshooting, repair, installation, and maintenance of electrical and automation systems.
• Support CNC machines, special purpose machines (SPMs), robots, conveyors, nut runners, and automated material handling systems.
• Conduct panel-level fault finding, wiring modifications, component replacement, and electrical diagnostics.
• Analyze equipment failures and implement corrective and preventive actions.
• Maintain accurate maintenance records and work orders using maintenance management systems such as MAXIMO.
• Ensure compliance with electrical codes, standards, and preventive maintenance programs.

Controls & Automation Engineering

• Troubleshoot and maintain PLC, HMI, CNC, SCADA, and industrial automation systems.
• Program and support PLC platforms including Siemens, Mitsubishi, Allen Bradley, Omron, and Fanuc systems.
• Maintain CNC controls including Fanuc (0i/30i Series), Siemens (828D/840D), and Bosch Rexroth (IndraDrive, MTX).
• Support industrial communication networks including Profinet, Profibus, Ethernet/IP, and related protocols.
• Troubleshoot servo drives, spindle drives, axis control systems, encoders, and motion control applications.
• Support integration of machines with production monitoring systems, MES, and Industry 4.0 initiatives.
• Debug complex automation and machine control issues and implement sustainable solutions.

Continuous Improvement & Reliability

• Lead machine uptime improvement initiatives and support MTTR/MTBF reduction programs.
• Drive TPM, predictive maintenance, and reliability improvement activities.
• Improve machine accuracy, process capability, cycle time, and operational efficiency.
• Identify and implement cost-saving opportunities through repair, reuse, localization, and optimization of spare parts.
• Support energy reduction, waste elimination, and maintenance cost optimization projects.
• Implement real-time monitoring, OEE improvement, and digital manufacturing initiatives.

Planning, Resource & Vendor Management

• Manage spare parts planning and inventory to ensure equipment availability while optimizing costs.
• Coordinate with OEMs, vendors, and contractors for specialized maintenance and technical support activities.
• Monitor contractor performance and ensure compliance with quality and safety standards.
• Support maintenance scheduling around production requirements to minimize operational disruptions.

Teamwork & Communication

• Collaborate with production, engineering, quality, and maintenance teams to resolve equipment issues.
• Act as a technical mentor and resource for less experienced team members.
• Conduct technical training and facilitate knowledge sharing within the organization.
• Communicate technical issues, corrective actions, and improvement opportunities effectively to stakeholders.

Qualifications

• Diploma, Technical Certification, High School Diploma, or equivalent experience in Electrical Engineering, Industrial Automation, Mechatronics, or a related field.
• Additional certifications in PLC Programming, CNC Systems, Industrial Automation, or Electrical Maintenance are preferred.
• Licensing may be required for compliance with export controls or applicable regulations.

Preferred Competencies

• Electrical System Troubleshooting
• Factory Automation and Control Systems
• Machine Programming
• Controls Safety
• Manufacturing Knowledge
• Continuous Improvement
• Health & Safety Fundamentals
• Drives Results
• Nimble Learning
• Collaboration and Team Development
• Problem Solving and Analytical Thinking
• Values Differences and Inclusive Leadership

 

Skills

Technical Skills

• Electrical Maintenance and Troubleshooting
• CNC Machine Maintenance and Diagnostics
• PLC Programming and Automation Systems
• HMI and SCADA Systems
• Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron Controls
• Bosch Rexroth Control Systems
• Servo Drives, Motion Control, and Spindle Systems
• Industrial Communication Networks (Profinet, Profibus, Ethernet/IP)
• Hydraulic and Pneumatic Systems
• Robotics and Automated Material Handling Systems
• Industry 4.0 and OEE Monitoring Systems
• Preventive, Predictive, and Reliability-Centered Maintenance
• Electrical Schematics and Control Panel Design
• MAXIMO or Computerized Maintenance Management Systems (CMMS)

Behavioral Skills

• Problem Solving and Root Cause Analysis
• Decision Making
• Continuous Improvement Mindset
• Collaboration and Team Leadership
• Effective Communication
• Adaptability and Learning Agility
• Results Orientation
• Safety Leadership

Experience

• Minimum 6–8 years of experience in Electrical Maintenance, CNC Maintenance, Industrial Automation, Controls Engineering, or Manufacturing Maintenance environments.
• Hands-on experience supporting CNC machining centers, turning centers, grinding machines, and automated production equipment.
• Proven experience troubleshooting CNC controls, PLC systems, industrial automation systems, and machine tool equipment.
• Experience working with Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron, and Bosch Rexroth control platforms.
• Exposure to TPM, predictive maintenance, reliability improvement, and continuous improvement initiatives.
• Experience managing machine uptime, maintenance planning, and automation system enhancements in a manufacturing environment.
• Ability to lead technical problem-solving efforts and support cross-functional improvement projects.