JOB SUMMARY
The Tooling Manager manages a group of engineers, and/or toolmakers, and technicians. This role oversees scheduling and planning projects, staff development, and budget management. The Tooling Manager inputs into the design of tools, including cutting and formatting tool; designs jigs, dies, and fixtures for production or experimental use; inputs to design problems related to material characteristics, dimensional tolerances, service requirements, manufacturing procedures, processes and costs.
ESSENTIAL DUTIES AND RESPONSIBILITIES
· Project manages remediation, optimization, maintenance & overhaul projects on existing tool portfolio (prototype single cavity & production multi-cavity tools).
· Applies systematic root cause problem solving involving all stakeholders (including key support department team members & tooling / equipment vendors) to meet customer delivery & product quality objectives in the most cost effective manner.
· Leads the use of lean tools to drive continuous improvement & process reliability on tools
· Works with development services and related areas to support the introduction of new tools to site for new products to ensure high levels of process reliability post PQ.
· Leads overall resolution on post PQ issues, collaborating with development service, related areas, and vendor/supplier stakeholder to meet customer productivity, quality, and where issues arise post PQ, lead overall resolution collaborating with DDS (Development Device Support), new program & Vendor/Supplier stakeholders to meet customer productivity, quality & schedule objectives
· Support the DDS & New program personnel by providing maintenance design input at design reviews & tooling specification documents
· Ensure all engineering changes are managed through the relevant cGMP procedures including documentation, equipment manuals, QCBD records & CAD drawing controls
· Creates a high performing flexible tooling team which achieves excellent results.
· Provide direction to tooling personnel as appropriate reviewing tool downtime & preventative maintenance data , tool running status, escalations & corrective action to ensure targets are achieved
· Ensures that there is regular communication & coordinated planning of all new & existing tool projects using visual communications boards within tooling
· Implementation of company policies , adherence to all Corporate EHS and cGMP policies
· Other tasks deemed necessary to satisfy business requirements.
· May perform other duties and responsibilities as assigned.
JOB QUALIFICATIONS
KNOWLEDGE REQUIREMENTS
· Recognized tooling apprenticeship or equivalent qualification desirable
· Management/relevant supervisory management qualification desirable
· Strong tooling & product design skills with a working knowledge of 2D/3D CAD ProE desirable
· Excellent organizational , systematic root cause problem solving and communication skills
· Motivated , enthusiastic , self-directed & results driven
· Ability to project manage across functional teams involving tooling vendors & suppliers
· Knowledge of Lean continuous improvement techniques including statistics & DOE
· Knowledge of polymer materials & injection molding processing
· High level of cGMP in ISO13485 environment, safe working practices and awareness.
· Working knowledge of Microsoft Office, MS Project & Asset management systems
· Proficiency in use of personal computers, Microsoft Office products (Excel, Word and PowerPoint) and e-mail skills required.
EDUCATION & EXPERIENCE REQUIREMENTS
· Bachelor’s degree in required. Master’s degree preferred. Engineering or related disciplines preferred
· Minimum 5 years tooling maintenance in injection molding environment strongly preferred
· Minimum 2+ years of supervisory/leadership experience in tool shop strongly preferred
· Level 7 or 8 HETAC Mechanical Engineering or equivalent qualification preferred
· Or a combination of education, experience and/or training.
一、岗位要求
学历与经验
- 中专/高中及以上学历，机械制造、模具或相关专业
- 15年以上注塑模具制作经验，5年以上钳工、模具组立管理经验
- 熟悉塑料、注塑模具制作流程（加工后整配、研磨、修配、装配）
专业技能
- 熟练使用各类钳工工具（锉刀、研磨设备、量具等）
- 熟悉机加工件精度控制（尺寸、公差、形位公差）
- 具备图纸识读能力（2D/3D）
- 熟悉表面粗糙度（Ra）、配合间隙、滑动机构等关键质量要点（※符合你目前工程重点）
管理能力
- 具备现场人员管理与排产能力
- 能有效推动标准化作业（SOP）与工艺统一
- 具备跨部门沟通能力（CNC、设计、质量）
品质与成本意识
- 有质量异常分析与改善能力
- 具备成本控制意识（返工率、加工时间、调整效率）
其他要求
- 能适应加班与现场问题快速处理
- 责任心强，执行力高
- 有3C注塑模具、Apple产品模具经验者优先
二、岗位职责
现场管理
- 负责钳工组日常管理、人员分工及产能安排
- 确保任务按计划交期完成
工艺与品质控制
- 管控装配、修配精度（尺寸、公差、Ra、配合）
- 主导疑难件修配与关键工序确认
- 推动标准化操作，降低变异
- 异常处理与改善
- 负责现场质量异常分析（配合干涉及滑动不良等）
- 主导改善方案（如间隙优化、表面改善、接触面调整）
- 降低返工率与调整时间
跨部门协作
- 与加工团队协同改善加工精度问题
- 与设计团队反馈装配性
- 支持质量部进行异常分析与客诉应对
效率与成本优化
- 持续优化工艺流程，提高一次完成率
- 减少人工修配时间与过度研磨
- 提升工具使用效率（刀具/耗材控制）
人员培训与技术传承
- 建立钳工技能分级及培训体系
- 培养核心技术人员（高精度配合能力）
统一操作手法，降低依赖个人经验
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