Senior Scientist (Wednesday - Saturday)
Shift: Wednesday - Saturday
Location: Irvine, CA
Key Responsibilities
Operational & Manufacturing Leadership
Support the BI Lab in managing day‑to‑day operations related to manufacturing, materials, facilities, scheduling, engineering, and maintenance to ensure smooth, continuous, cost‑effective, and controlled production
Plan, prepare, issue, and control production schedules and material requirements to ensure timely availability of approved materials aligned with production forecasts and inventory goals
Serve as shift or operational lead as required to maintain production execution, area readiness, and GMP compliance
Production Support
Perform hands‑on production and testing activities as needed to support execution, training, troubleshooting, or elevated business demand
Apply scientific techniques to culture and test spores used in the biological indicator manufacturing process
Prepare, review, and technically assess batch records in accordance with cGDP
Technical Leadership & Troubleshooting
Lead and support complex product deviations, process excursions, and production issues using scientific, technical, and statistical diagnostic methods
Apply standard scientific principles, theories, and concepts to evaluate process performance and implement corrective and preventive actions
Provide developmental and technical support for both new and existing products
Process Development, Optimization & Improvement
Identify opportunities to improve existing processes, systems, and equipment to increase efficiency, improve quality, and reduce cost
Design, execute, and interpret experiments to optimize manufacturing processes and reduce variability
Lead or co‑lead Kaizens and other continuous improvement initiatives
Monitor process performance metrics and ensure sustained improvements through data‑driven decision making
Education and Experience Requirements
Bachelor’s Degree in Biology, Microbiology, Biochemistry, Chemical Engineering, or a related scientific discipline required
Master’s Degree preferred
4–8+ years of experience in a regulated biologics or medical device manufacturing environment
Demonstrated experience leading technical projects, investigations, or cross‑functional initiatives
Experience with process development, process improvement, and operational support in manufacturing environments
Required Knowledge & Skills
Advanced knowledge of cGMP and cGDP requirements
Strong experience working in FDA‑regulated environments and Medical Device manufacturing
Expertise in aseptic processing and biologics manufacturing
Ability to design experiments, analyze data, and interpret results
Strong written and verbal communication skills
Proficiency with Excel and data analysis tools
Preferred Qualifications
Knowledge of SAP inventory management systems
Experience with statistical tools (e.g., Minitab)
Yellow Belt or Green Belt certification (Black Belt a plus)
Train‑the‑Trainer or Training Within Industry (TWI) experience
Knowledge of process control systems and automation
Work Environment & Physical Requirements
Domestic travel up to approximately 10%
On‑call or weekend support may be required
Ability to lift 31–50 lbs
Ability to wear required PPE
Ability to work in a manufacturing laboratory environment